Transforming Asset Health Methodologies for Global Scale

Client

A multinational mining company with operations across multiple continents, seeking to accelerate the development of AI predictive maintenance algorithms.

Challenge

Algorithm development was siloed, with no common method and little buy-in from the people who had to use the results. This reduced the effectiveness of predictive maintenance algorithms and made it difficult to scale improvements globally.

Objectives

  • Review existing work practices and stakeholder engagement
  • Overcome organisational resistance to change
  • Design and adopt agile ways of working
  • Select and deploy supporting digital tools

Our Approach

Future Asset Management led a structured transformation. Key steps included:

  • Stakeholder alignment workshops: We broke down silos and built cross-functional buy-in.
  • A shared backlog: We redesigned development around a common backlog of equipment, failure modes and data requirements, so every algorithm started from the same definitions and data checks.
  • Digital enablement: We introduced fit-for-purpose tools and visual dashboards to track progress.
  • Coaching and capability uplift: We coached work rhythms and routines until the team was self-sufficient.
  • Performance tracking: We put metrics in place to monitor adoption and impact.

Our focus on practical implementation and individual empowerment drove sustained behavioural change.

Results

  • A 10x improvement in the rate of algorithm development
  • Faster alignment between stakeholders and developers
  • New ways of working and digital tools embedded, and a method that scaled across continents

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